Project Description
In a highly regulated industry, foodservice facilities must utilize a cleaning process that adheres to strict guidelines.
The General Mills Foodservice Plant in Chanhassen, Minnesota is a leading producer of baked and unbaked food products. With the high production levels of the plant, grease, oil, dust and flour accumulate quickly on the conveyors, motors and panels of the cooling tunnels. Cleaning these tunnels manually with steam and water was a less than ideal method for the plant’s operations.
Conditions in commercial bakeries are closely monitored by regulatory bodies with laws that dictate cleaning operations. Regulations govern where, if at all, chemical cleaning products are able to be used. The use of water in the cleaning process also poses regulatory and sanitation issues. Water is also difficult to collect, leaving moisture that can result in biological growth.
Dry ice blasting food and beverageAdditionally, the Chanhassen plant’s cleaning process was slow, inefficient and ineffective:
It did not fully remove grease, flour, and contaminants from the tunnels
Machines had to be shut down for manual cleaning
Waste water had to be collected by a team of three workers
Corrosive chemical solvents often damaged parts, forcing a halt in operations and reducing productivity
Overall, the cleaning process required a total of 7.5 to 9 man hours to complete. The result was that the tunnel was 80% clean, at best.
Dry ice blasting food and beverageThe Solution: Dry Ice Blasting
The Chanhassen plant decided to try dry ice blasting on their cooling tunnels and in other areas of their facility. They were astounded to find that the dry ice blasting process removed 90 – 100% of the build-up from the tooling and machines.
Cold Jet’s dry ice cleaning system uses non-abrasive media in the form of recycled CO2 pellets that do not damage surfaces or equipment. Unlike blasting with other media, dry ice cleaning does not leave any secondary waste, because the dry ice particles sublimate upon impact.
Dry ice is a food grade media that is EPA, FDA and USDA approved for use around food manufacturing. Colorless, tasteless, odorless and non-toxic, it allows for the elimination of environmentally harmful cleaning chemicals.
Due to the impressive cost and labor savings of dry ice blasting, the Chanhassen plant managed to increase overall productivity by 80%. With these impressive results, the plant went on to use dry ice blasting to clean numerous other machines and pieces of equipment in its facility.